Any machine, including a plasma cutting machine, requires proper maintenance. Without proper maintenance, your machine will be inefficient. Still more, inefficiency leads to higher power costs and poorly cut surfaces. On those lines, here is how to conduct proper maintenance for your plasma cutting machine.
Start with The Torch
As a shop owner, you need to keep your workspace clean. Educate your employees about the importance of keeping the workspace plus the machinery clean. This will ensure that the equipment lasts longer. And this is particularly important when it comes to plasma cutting machines.
Before cleaning the machine, your employees should carefully disconnect the torch. Once this is done, ask them to inspect the torch body. Make sure that all wiring connections are intact. If there are no faults, the personnel should go ahead and wipe down the part with a cotton cloth. Don’t forget to clean the torch heads. To wipe out unwanted particles, consider utilizing a microfiber towel. Scratches can negatively affect a torch’s cutting ability.
Inspect All Parts
After inspecting the torch, go ahead and check the other components. Carefully inspect the rails, racks, as well as gears. Make sure that they’re all in good working condition. Use a dry lubricant to remove dirt from the bearings and gears. Nonetheless, you shouldn’t lubricate the rails since this could result in severe equipment damage.
Examine Plasma Quality
To get the most out of your plasma cutting machine, consider investing in high-quality plasma. Ask your employees to test the equipment’s plasma regularly in order to get the most precise cuts. Place a paper towel below the torch head and put your plasma cutting machine in test mode. Doing this will ensure that the machine expels air more efficiently. And this will make it possible for you to see if there are any contaminants present. If you notice the presence of dust or grime protruding from the machine’s torch head. In fact, it would be better if you stop performing the exam immediately and clean the device again.
Another idea is to clean the equipment’s filters on a weekly basis. Remember, contaminants can enter the plasma cutting machine if the filters aren’t changed regularly.
Emphasize on Safety
Once you’re done cleaning, spend a few minutes reading the machine’s safety measures. Most plasma cutting machines are outfitted with two emergency buttons that you should locate before operating the machine.
This type of inspection should be conducted on a daily basis. A plasma cutting machine should only be operated if everyone is certain that it’s safe to use. Every employee should carefully go through the maintenance checklist before using the equipment. These tasks might look simple but they can be very useful in ensuring employee safety and prolonging the machine’s life. If you want to increase your company’s productivity, take time to look at various plasma cutting tables.
Ground Cables Safety Concerns
Be watchful of faulty wearing connections. Faulty wiring can be extremely dangerous. Thus, be sure to check the machine’s functionality regularly. Make sure that the ground cable is functioning well. And if there are any complications, don’t hesitate to carry out the necessary repairs.
Did you know that plasma arc rays generate infrared plus ultraviolet rays? Well, both of these rays are harmful to the eyes and skin. Thus, before you start operating the machine, be sure to wear a face shield. Alternatively, you can choose to wear safety glasses that feature the correct safety lenses.
Protective Clothing and Other PPEs
Since you’ll be exposing yourselves to high molten fumes, as well as metals, it’s important that you wear the right personal protective gear. For instance, you’ll want to wear a protective shield or hat, safety shoes, protective eye gear, safety shoes, as well as non-flammable welding aprons.
Handle Toxic Gases Carefully
Since the plasma cutting machine produces fumes and glasses, you should always ensure that your employees work in a well-ventilated environment. You’ll also want to make sure that they observe the latest safety measures when operating plasma cutters, oxy-cutting tools, as well as laser machines.
Plasma cutters are highly economical. In fact, they’re some of the most economical multi-use profile cutters on today’s market. Nonetheless, they need to be operated on with care. Thus, if you want to enhance productivity be sure to observe the safety precautions.
Like any machine, a plasma drilling machine comes with safety precautions. It’s important to understand these precautions. Remember, plasma cutting machines can lead to accidents. Thus, it’s important to train your employees about these precautions. In particular, invest in training courses on how to handle plasma cutting machines. Here are a few safety precautions you should keep in mind.
Limit the number of people who can enter the plasma cutting workstation. Unauthorized personnel should keep off these areas. This is because they either don’t understand the safety issues there or don’t know how to conduct themselves in case of accidents. So, don’t allow anybody into these rooms. Any person who intends to visit these areas should have adequate permission from the supervisor.
A good distance between the work and the machine area should be maintained. This is because most items in this shop are flammable. Thus, it’s important to have the workstation organized to avoid causing accidents.
Fire extinguishers should be installed in reachable parts. Remember, fire can occur at any time. So, getting prepared is very important. It’s also important to train all the employees on how to use the fire extinguisher.
Most plasma cutters, particularly the ones based on inverter technology, are prone to power tripling. This means that they can easily increase the amount of power at a given point. This can lead to fatal shock. Thus, avoid electrocution. Ground the plasma cutter. The wiring should be done properly. Always, stand on a rubber mat. Wear gloves.
The above guide is all you need for proper plasma cutting machine maintenance. These are the tips that will make your machine highly efficient.
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